Reserve Repack
Currently unavailableA reserve that doesn't open quickly is a reserve that doesn't work. Our 22-step repack follows the APPI procedure — including deployment testing, condition assessment, and force verification.
How it works
Documentation & history
We record the reserve serial number, stated age, and check the manufacturer's manual and safety notes for model-specific folding and packing requirements.
Extraction test
The reserve is deployed from the harness to test the extraction mechanism. Ideally performed by the owner so they experience the handle pull force.
Deploy & inspect
The reserve is fully deployed and left open for a minimum of 2 hours. This allows the fabric to relax from compression and static electricity and enables thorough visual inspection of the canopy, lines, and connections.
Deployment mechanism check
CriticalPod, ribbon, and handle connections are inspected for strength and condition. Rubber bands are replaced. These components must work reliably under stress.
Canopy & lines condition
CriticalCloth, stitching, and lines are checked for degradation. Line length differentials are measured versus the apex line. Steerable reserves get additional brake and locking system checks.
Critical safety check
CriticalReserve lines must be shorter than glider lines — otherwise the reserve tangles with the wing on deployment. This is verified before repacking.
Fold & pack
The reserve is folded according to the manufacturer's instructions manual. Closing bungee tension is adjusted, closing loop length verified, and the reserve is integrated into the container with pin.
Harness reintegration
Risers are connected to the harness, slack is verified (prevents premature deployment), bridle length checked, and the handle is positioned for accessibility.
Force testing
CriticalHandle extraction force must exceed 2 daN (accessible but not accidental). Full deployment force must be under 7 daN (deployable in an emergency). Both are measured and documented.
Final check & documentation
The reserve is re-integrated into the container. Maintenance book is updated and signed. All folding cords and tools are counted out — nothing left inside.
What's included
- 22-step APPI repack procedure
- Extraction & deployment test
- Canopy & lines condition check
- Force testing (handle & extraction)
- Rubber band replacement
- Harness reintegration
- Maintenance book update
- Equipment Registry entry
Common questions
Currently unavailable
This service isn't available yet. Register your interest and we'll let you know when it launches.